Non-Destructive Test

Challenges

Maintaining the functionality of mechanical and structural assets poses an ongoing challenge in industries such as metallurgical, energy, and infrastructure. As equipment naturally wears down or sustains damage during operation, proactive measures like retrofitting or replacement are essential to enhance productivity and ensure continuous safe production. To prolong the lifespan of assets and streamline maintenance schedules, thorough inspection and monitoring techniques are crucial.

Non-Destructive Testing (NDT) methods and monitoring systems offer a non-intrusive means to evaluate the condition and deterioration of mechanical and structural assets without causing harm. In many instances, NDT techniques can be implemented seamlessly without disrupting regular operations.

The benefits of NDT are extensive, ranging from accident prevention to aiding in maintenance planning, and enhancing overall efficiency and profitability. Regular utilization of NDT not only promotes safer and more reliable assets but also leads to increased profits for the companies that utilize them.

Capabilities

Acousto Ultrasonic-Echo (AU-E)

This method evaluates the thickness and quality of refractory linings in active metallurgical process vessels. AU-E can be conducted while the vessel is in operation, without causing any interruptions to the production timetable. It can identify various refractory conditions like remaining thickness, accumulated thickness, and chemical changes such as metal impregnation, metal penetration, hydration, and oxidation. Regular AU-E assessments can aid in planning repairs and enhancing refractory lining strategies.


Radar Feed Level Measurement

Our specialists designed this innovative system for automatic feed level measurement using electromagnetic waves. The patented technology enables precise and continuous monitoring of the concentrate or feed bank's top level in metallurgical furnaces. By providing real-time data on the feed level, furnace operators can enhance the smelting process, lower energy usage, avoid premature damage to the furnace roof, leading to reduced maintenance expenses, minimized furnace downtime, and improved profitability. 

Technology Sevices

  • Engineering Equipment

    Using standard equipment for specialized applications can lead to unreliable performance, increased downtime, and safety concerns. This can result in production setbacks that negate any initial cost savings from buying ready-made equipment.

    Custom machine designs are beneficial for projects involving automation, high temperatures, or heavy industrial machinery. Tailored machines perform tasks more effectively, saving time, money, and enhancing safety measures.

    Our team of custom-machine design specialists brings extensive experience in creating various custom machinery. We provide comprehensive services including detailed design, supply, installation, and commissioning for both new and existing facilities. Additionally, our inspection services offer suggestions for maintenance and component upgrades to enhance the reliability and efficiency of current machines.

    With a robust design methodology and tools, we can oversee your projects from conception to completion, collaborating with you throughout the entire project cycle.

  • Non-Destructive Test

    Maintaining the functionality of mechanical and structural assets poses an ongoing challenge in industries such as metallurgical, energy, and infrastructure. As equipment naturally wears down or sustains damage during operation, proactive measures like retrofitting or replacement are essential to enhance productivity and ensure continuous safe production. To prolong the lifespan of assets and streamline maintenance schedules, thorough inspection and monitoring techniques are crucial.

    Non-Destructive Testing (NDT) methods and monitoring systems offer a non-intrusive means to evaluate the condition and deterioration of mechanical and structural assets without causing harm. In many instances, NDT techniques can be implemented seamlessly without disrupting regular operations.

    The benefits of NDT are extensive, ranging from accident prevention to aiding in maintenance planning, and enhancing overall efficiency and profitability. Regular utilization of NDT not only promotes safer and more reliable assets but also leads to increased profits for the companies that utilize them.

  • Specialised Engineering

    To stay competitive in global markets, it's essential to continuously seek new processes, equipment, and structures while enhancing the performance of existing ones. The objectives typically include increased energy efficiency, reduced plant downtime, minimized technological risks, and the safe implementation of new technologies. Achieving these goals can be challenging.

    When traditional methods and general guidelines fall short in engineering designs, innovative solutions are necessary to address real-world issues. Specialized engineering analysis and advanced design (SEAD) methodologies offer avenues to meet these objectives. By grasping the fundamental principles of underlying physical phenomena, intricate engineering challenges can be tackled, leading to practical and economically feasible solutions.